28-year-old factory worker injured after falling into toxic chemical tank

Hyderabad: A 28-year-old factory worker from Hyderabad narrowly escaped death after falling into a chemical tank while attempting to clean it at his workplace earlier this month.

The incident highlights the continuing risks faced by industrial workers, particularly in environments involving hazardous chemicals and confined spaces.

The worker, identified as Baburao, was exposed to toxic chemicals and sustained severe injuries during the accident on December 2. He was found unconscious, with a history of vomiting and aspiration of food particles, along with chemical exposure and was rushed to a city hospital in critical condition.

Critical condition on arrival

Doctors said Baburao was brought to the emergency department in respiratory failure. He was immediately intubated and placed on mechanical ventilation. Emergency decontamination was carried out to limit further chemical damage.

Medical evaluation revealed that he had suffered 22–25 per cent second-degree chemical burns. These injuries required surgical debridement and frequent wound dressings.

Due to the aspiration of food particles and inhalation of chemical fumes, he developed Acute Respiratory Distress Syndrome (ARDS), a serious lung condition that required prolonged ventilator support and intensive monitoring in the critical care unit.

Multidisciplinary medical management

The patient remained on ventilator support for an extended period and was treated for associated infections that developed during his hospital stay. Over time, he showed gradual improvement and was successfully weaned off ventilatory support.

The treatment involved coordinated care across multiple specialities. The critical care team was led by Dr Pratyusha, along with anaesthetist Dr Jagadish. The team also included pulmonologist Dr Narayan, plastic surgeon Dr Tejaswi Das, and general medicine specialists Dr Lingaiah and Dr Ravindra.

Hospital statement

Commenting on the case, Dr Kishore B Reddy, MD, Amor Hospitals, said, “This case reflects the importance of rapid emergency response, advanced critical care and teamwork across specialities. Baburao’s recovery from such a severe chemical injury and ARDS is a testament to the dedication of our medical team and the strength of integrated care at Amor Hospitals. We are proud to have given him a second chance at life.”

Recovery and discharge

After nearly 11 days of intensive treatment and continuous medical supervision, Baburao made a steady recovery. He was discharged in stable condition on December 13 and is currently reported to be doing well.

Emphasis on emergency preparedness

Hospital officials said the case underscores the importance of early intervention, coordinated multidisciplinary care, and specialised critical care facilities in managing complex industrial accidents. Amor Hospitals reiterated its commitment to providing comprehensive treatment for occupational injuries and medical emergencies.